Unit 2 — Introduction to Refrigerants & Handling Practices
Section 1 — Refrigerants, Gases and Oils

1.1 Refrigerants, Gases & Oils

Core terminology, hazards, codes, safety classifications, and environmental effects of refrigerants, gases, and oils used in refrigeration and air conditioning systems.

1.1.1 — Terminology Associated with Refrigerants, Gases, and Oils

Refrigeration and air conditioning systems rely on specific fluids and lubricants to transfer heat, provide pressure, and protect moving parts. Understanding common terminology is essential for safe and effective work in both 313A (Refrigeration and Air Conditioning Systems Mechanic) and 313D (Residential Air Conditioning Systems Mechanic) Level 1 apprenticeship training.

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Refrigerant

A working fluid that circulates through the refrigeration or air conditioning system. It absorbs heat at low temperature and pressure in the evaporator and rejects heat at higher temperature and pressure in the condenser. Refrigerants change state between liquid and vapour as they move through the system.

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Primary Refrigerant

The refrigerant that circulates directly between the evaporator and condenser, undergoing phase change. Common examples include HCFCs, HFCs, HFOs, and some natural refrigerants such as ammonia and carbon dioxide.

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Secondary Refrigerant

A fluid used to transfer heat from the conditioned space to a remote primary refrigeration system. Secondary refrigerants do not usually change phase in the distribution piping. Typical examples are water, brine solutions, and glycol solutions.

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Refrigerant Oil

A specially formulated lubricant used inside compressors to reduce friction, remove heat, and provide sealing. The oil must be compatible with the refrigerant and the materials used in the system.

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Refrigerant Charge

The total mass of refrigerant in the system. Proper charging is critical to performance, efficiency, and reliability.

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Contamination

The presence of unwanted substances (such as air, moisture, acids, sludge, non-condensables, or mixed refrigerants) within a refrigerant or oil. Contamination can cause corrosion, restricted flow, reduced heat transfer, and compressor failure.

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Global Warming Potential (GWP)

A measure of how much heat a greenhouse gas traps in the atmosphere compared to carbon dioxide over a defined time period. Higher GWP values indicate greater contribution to global warming.

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Ozone Depletion Potential (ODP)

A measure of a substance's ability to destroy stratospheric ozone compared to a reference substance (usually CFC-11). Substances with ODP greater than zero damage the ozone layer.

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Leak

An unintentional release of refrigerant or gas from a system to the atmosphere. Leaks are both an environmental concern and a performance issue and must be located, repaired, and verified.

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Recovery, Recycling & Reclamation

Recovery

Removing refrigerant from a system and storing it in an approved cylinder without recycling or reclaiming at that time.

Recycling

Cleaning of recovered refrigerant for reuse by oil separation and filtration, usually performed on site, without meeting the higher standards of reclamation.

Reclamation

Processing of used refrigerant to meet the purity standards of new virgin product. Reclamation is typically conducted by specialized facilities.

1.1.2 — Hazards and Safe Work Practices for Refrigerants, Gases and Oils

Work with refrigerants, compressed gases, and oils exposes technicians to chemical, physical, and environmental hazards. 313A/313D Level 1 training emphasizes risk recognition and the use of proper controls.

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Cold Burns and Frostbite

Many refrigerants evaporate rapidly at low temperatures. Direct skin or eye contact with liquid refrigerant or rapidly expanding vapour can cause frostbite or cold burns. Technicians must wear safety glasses or goggles, appropriate gloves, and avoid opening systems without proper tools and procedures.

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Asphyxiation Risk

Most fluorocarbon refrigerants are heavier than air and can displace oxygen in confined spaces. Accumulation of refrigerant can cause dizziness, loss of consciousness, or death. Adequate ventilation, continuous monitoring in mechanical rooms, and adherence to occupancy and machinery room codes are essential.

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Chemical Toxicity

Some refrigerants and gases, such as ammonia or high-concentration CO₂, can be toxic or immediately dangerous to life and health. Exposure may occur through leaks, venting, or accidental mixing. Technicians must know the safety data sheet (SDS) information for each substance and follow established exposure limits and emergency procedures.

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Flammability Hazards

Hydrocarbon refrigerants, some HFO blends, and acetylene are flammable or combustible. Improper handling can result in fire or explosion. Ignition sources, including open flames, hot surfaces, and electrical sparks, must be controlled, and equipment rated for the correct hazardous location classification must be used where required.

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High Pressure

Compressed gases and high-pressure refrigerants (such as R-410A or R-744/CO₂) present explosion and projectile hazards if cylinders, hoses, or components are mishandled. Only approved cylinders, regulators, gauges, and hoses rated for the working pressure are to be used.

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Chemical Decomposition Products

When refrigerants contact open flames, welding arcs, or extremely hot surfaces, they can decompose into toxic, corrosive gases. Smoking, brazing, or open flames must not occur in areas contaminated with refrigerant leaks, and systems must be properly evacuated and purged prior to hot work.

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Oil Handling

Refrigeration oils can be irritating to skin and eyes and may contain dissolved refrigerant under pressure. Containers must be kept sealed to prevent moisture absorption, and used oil must be collected and disposed of according to environmental regulations.

1.1.3 — Codes, Regulations and Certification Requirements

In Canada, handling refrigerants and compressed gases is controlled by federal, provincial, and territorial regulations, as well as municipal bylaws and national model codes adopted in law. Technicians must understand the legal framework that guides their work.

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Ozone-Depleting Substances and Halocarbon Regulations

Federal and provincial regulations control the use, handling, recovery, recycling, and disposal of ozone-depleting substances (ODS) and certain alternatives. These regulations typically:

  • Prohibit venting of regulated refrigerants to the atmosphere.
  • Require certified technicians to perform work on systems containing regulated refrigerants.
  • Prescribe requirements for storage, transport, and labeling of refrigerant cylinders.
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Building, Mechanical and Fire Codes

National and provincial building codes, mechanical codes, and fire codes set out requirements for refrigerating machinery rooms, emergency ventilation, detection and alarm systems, egress, and equipment location. These codes often reference safety standards such as CSA and ASHRAE.

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Cylinder Transport and Storage — TDG

Transport of Dangerous Goods (TDG) regulations, along with workplace safety rules, govern how cylinders of refrigerant and gas are filled, labeled, secured, and transported.

  • Cylinders must be protected from heat and physical damage.
  • Cylinders must not be stored in confined or occupied spaces.

1.1.4 — Safety Classifications of Refrigerants

Refrigerants are grouped into safety classes to describe their flammability and toxicity. Classification helps designers and technicians choose appropriate refrigerants and define installation standards for occupied spaces.

International standards such as ASHRAE Standard 34 classify refrigerants using a letter-number code. The letter indicates toxicity, and the number indicates flammability.

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Flammability Classes

Flammability classes describe the refrigerant's tendency to ignite and sustain combustion.

Class 1 — Non-Flammable

No flame propagation under specified test conditions. Considered non-flammable in normal service. Examples: R-134a, R-404A.

Class 2 / 2L — Lower Flammability

Class 2 has lower heat of combustion. Subclass 2L identifies refrigerants with low burning velocity (mildly flammable), such as many HFOs used to replace higher-GWP HFCs.

Class 3 — Highly Flammable

High burning velocity — hydrocarbons such as propane and isobutane. Require strict charge size limits, ventilation, spark-proof equipment, and detailed risk assessments.

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Toxicity Classes

Toxicity classes indicate the potential for refrigerants to cause acute or chronic health effects when inhaled.

Class A — Lower Toxicity

Occupational exposure limit above a specified threshold. Many HFCs and HFOs are Class A.

Class B — Higher Toxicity

Can cause serious health effects at lower concentrations. Ammonia (R-717) is Class B because of its toxicity and irritant properties.

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Combined Classification

The full classification combines both aspects — for example: A1 (low toxicity, non-flammable), A2L (low toxicity, mildly flammable), B2 (higher toxicity, lower flammability), or B3 (higher toxicity, highly flammable). System design, allowable charge size, and permitted applications are strongly influenced by this safety classification.

1.1.5 — Environmental Effects of Refrigerants, Gases and Oils

Refrigeration and air conditioning work has direct impact on the environment through emissions, energy consumption, and waste handling. Modern training and codes emphasize environmentally responsible practices.

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Contamination

Contamination is both an operational and environmental concern. When a system becomes contaminated with air, moisture, acids, sludge, or mixed refrigerants:

  • Heat transfer efficiency decreases, leading to higher energy use and operating cost.
  • Corrosion and chemical reactions can form acids that damage copper, steel, and insulation.
  • Compressors may overheat or fail due to poor lubrication and restricted refrigerant flow.
  • Contaminated refrigerant and oil often cannot be reused and must be disposed of or reclaimed, increasing environmental burden.
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Prevention

Preventing contamination involves following correct recovery, evacuation, and charging procedures, using clean tools and hoses, and keeping containers sealed from ambient air and moisture.

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Global Warming Potential (GWP)

Many synthetic refrigerants are potent greenhouse gases. If released to the atmosphere, they contribute directly to global warming. Refrigerants with very high GWP (such as some older HFC blends) are being phased down in favour of lower GWP HFOs, natural refrigerants, and optimized system designs.

Technicians must:

  • Recover and recycle or reclaim refrigerants rather than venting to atmosphere.
  • Locate and repair leaks promptly.
  • Follow best practices for charging, testing, and maintenance to minimize losses.
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Ozone Depletion Potential (ODP)

Chlorinated refrigerants such as CFCs and many HCFCs have non-zero ODP and can damage the stratospheric ozone layer. This ozone layer protects life on earth from harmful ultraviolet (UV) radiation. International agreements and Canadian regulations have largely phased out CFCs and are phasing out HCFCs. Modern systems increasingly use zero-ODP refrigerants, but legacy equipment may still contain older substances which must be handled and disposed of carefully.

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Pollution and General Environmental Impact

Beyond direct emissions, refrigeration systems affect the environment through:

  • Energy consumption and the associated emissions from power generation.
  • Improper disposal of oil, filters, and components contaminated with refrigerant or acids.
  • Leaks of secondary refrigerants such as brines and glycols into soil or water.

Technicians help reduce overall environmental impact by maintaining system efficiency, using proper recovery and recycling procedures, and ensuring that waste streams are handled through approved recycling and disposal channels.

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